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Manufacturing companies face severe challenges in their day-to-day operations. In addition, continuous advancements and technological innovations further drive organizations to stay ahead of the competition and adopt the latest technologies for better results.

But, most manufacturing companies aren’t well-equipped with modern manufacturing technologies. As a result, they often find themselves at a disadvantage regarding customer satisfaction and production efficiency. This is because they need the right manufacturing tools and machines. As if that wasn’t enough, there are times when manufacturers have to deal with supply chain disruptions or cybersecurity threats that can affect production speed and customer satisfaction. For reliable technological solutions for your manufacturing industry challenges, contact our IT experts at Braver with their IT Consulting Boston.

In this blog, we’ll cover all the significant challenges that manufacturing industries face today and devise ways to overcome them through automation.

Top Eight IT Challenges in Manufacturing Industry

Maintaining Uptime

Manufacturing IT must be able to handle high-traffic and performance demands. It must also ensure data security, keep track of inventory and production, automate processes, and ensure compliance with regulations. These are some top manufacturing IT challenges that a company should consider addressing.

To overcome them, organizations can invest in technologies that can help increase efficiency and visibility. They can also develop robust workflows and build out their automation infrastructure. By tackling manufacturing IT challenges head-on, companies can significantly improve their business and operations.

Managing Data

Manufacturing IT departments need efficient, accurate data storage and retrieval systems to meet production demands. In addition, they must find ways to streamline production processes to lower costs and increase efficiency. Managing data can be challenging, but with a knowledge of manufacturing processes, it can become easier and more efficient.

From tracking the materials used in production to analyzing manufacturing costs, knowledge of manufacturing processes is essential for managing data effectively. Asking good questions and using appropriate tools can help manufacturing IT teams manage data efficiently and effectively.

Emerging Technologies

Making the transition to a new manufacturing IT platform is one of the major manufacturing industry issues. But, implementing new technologies can improve efficiency and accuracy in manufacturing processes. Therefore, these factors should be considered before implementing new technologies to ensure they are used effectively and efficiently.

In addition, manufacturers must create an environment where employees feel comfortable and safe as they use new technologies to enhance their manufacturing process. By incorporating new technologies into their manufacturing processes, companies can increase efficiency and accuracy while reducing costs and time.

Supply Chain Disruptions

Manufacturing companies increasingly depend on supply chain management to manage their operations efficiently and cost-effectively. However, supply chain disruptions can lead to costly production delays, inventory wastage, and supply chain security issues.

Inefficient planning and forecasting can result in supply chain disruptions due to unanticipated component shortages, manufacturing bottlenecks, or supply chain security incidents. Poorly managed information technology can lead to system crashes and data loss. These factors can also lead to machine failures and malfunctions, which can delay production and add costs to manufacturing operations. A manufacturing company needs to have a clear plan of how it wants its supply chain management process to look before embarking on it.

Consumerism Trends

Consumerism is a crucial driver of manufacturing technologies. Therefore, it’s vital to stay abreast of the latest trends in consumer technology to make informed business decisions and optimize efficiencies. For instance, be able to understand the needs and preferences of your target market when making decisions about manufacturing technologies. In addition, it will help you identify emerging technologies that can provide value-add for your business.

Consider using manufacturing IT tools to improve efficiency and productivity. It can include RFID tags and sensors for tracking inventory and process optimization. Additionally, you can use mobile technologies to improve communication and collaboration between workers in the plant. By staying current with manufacturing technologies and embracing innovations, you can continue to drive business success and customer satisfaction.

Maintenance and Overheads

Manufacturing IT systems require regular updates and upgrades to keep pace with changing technologies. In addition, manufacturing IT systems must handle a high volume of data on time while remaining secure and easy to use for employees. Poorly designed workflows can lead to inefficiencies and delays, creating chaos within your manufacturing process.

Manufacturing IT systems must be able to scale up or down as your business grows or shrinks without falling apart. Maintenance and overheads are just two of the many manufacturing IT challenges that companies should address as they build their IT infrastructure.


Manufacturing businesses are facing increasing cyber threats and risks. To keep their organizations secure, manufacturing companies must have a cybersecurity plan. They need to protect data, systems, and networks from cyberattacks. Manufacturers also need a skilled team to handle cybersecurity threats and issues. These teams must be well-versed in cybersecurity concepts and practices to take any cybersecurity threat or problem effectively.

So, Manufacturers must have a thorough understanding of cybersecurity concepts like risk management and vulnerabilities to prevent any cyber-attack from succeeding.

Strict Industry Regulations

Manufacturing companies must comply with stringent industry regulations such as ISO/TS. This sets out best practices for manufacturing systems, processes, and technologies. Manufacturers need to improve data capture and analysis capabilities. These technologies are vital for collecting and analyzing manufacturing data in real time. In addition, manufacturing IT needs to be agile and responsive to rapidly changing business needs. These skills are necessary for manufacturing companies to stay ahead of the competition.

Manufacturing IT leaders must have strong management and leadership skills to achieve this. They must be able to make tough decisions and implement solid operational processes. Moreover, they must be able to lead their teams and foster innovation within the organization. Improving manufacturing IT technologies is a long-term process that requires dedication from all involved parties.


When companies face challenges in manufacturing, they must first acknowledge them. Once you’ve done that, the next step is to work toward overcoming them. The challenges mentioned above can be easily overcome with a sound manufacturing management system and a change in business processes. If you’re looking for solutions to your manufacturing-related concerns, look no further than Braver with IT Support for Manufacturing. They offer reliable solutions to the most frequently faced manufacturing challenges and are designed to help you understand them better and solve them.


Braver Technology Solutions  |
Boston 617.315.8515 | Taunton 508.824.2260 | Providence 401.484.7900

Braver Technology Solutions LLC

Kenny Rounds is the founder and CEO of Braver Technology Solutions. Kenny has established an impeccable business reputation for enhancing the technology environment of his clients while guiding and educating them around the perpetually shifting industry.

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